Our experience and cooperation with machinery producers allow us to develop tailor-made solutions and reach high production outputs on par with new generation machines but at limited costs. The cnc turning process begins with an automatic feeding of raw material to increase production efficiency and be more automated; oil lubrication guarantees prolonged operational lifespan of machinery, and the high pressure helps in the processing of materials with lower workability or by complex geometries. Among priorities of the production there is the efficiency in tools wear for an easier chip evacuation during the turning process; this, together with the flexibility and the high productive capacity, ensure advantageous customization possibilities and the production of turned parts in line with the requested deadlines.
CNC Turning
Process
Technical support
Technical support is offered throughout the design phase, from the development of new products to changes made on existing products. Data import from sat format in Solidworks and Esprit system for feasibility analysis and production time evaluation of products with the simulation of the machining process.
Turning
Our multi-spindle machines include screw machines with 6 and 8 spindles able to machine diameters from Ø3 mm to Ø67 mm. Our single-spindle CNC machines department can turn a range of dimensions from 3mm to 42mm. Our cnc turning machines offer solutions to every request.
Quality control
Incoming materials acceptance and inspection, in-line checks, state-of-the-art laboratory with optical machines, profilometers and tracer points. Statistical analysis of the results and 100% inspection on turned components and products aiming at reaching zero defect productions.
Grinding
Tangential grinding of flat surfaces. Rosa machines to refine the turning process.
Washing
Perforated steel baskets for an easier chip removal. Automatic loading system, washing with modified alcohol, ultrasound cleaning and protecting agent application. Cleanliness standard of 300 micron max of metal and other particles and a degreasing / surface tension of 42 mN/m.
Logistics and Packing
Kanban system, safety and consignment stock. Automated packing handling, bulk and manual handling and packing of parts, labeling for complete product traceability.
Machinery
A&B strength lies in its cutting edge, fully equipped, new and refurbished, machinery capacity: automatic, multi-spindle and CNC turning machines for a total of 120 machines suited for the supply of high-run series production of turned components in different materials upon client’s request, and CNC single-spindle lathe machines with sliding and fixed headstock especially developed to produce samples, smaller supplies and components with complex geometries.
Our multi-spindle lathe machines range comprises machinery with 6 and 8 lathes machining dimensions from Ø3 mm to Ø67 mm. Our CNC single-spindle lathe machines department covering dimensions from 3mm to 42mm.
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Metal and CNC turning
The advantage of CNC turning machining is that it allows to repeat the transformation process ensuring that the final result is always identical and error-free.
We carry out in-line quality control as well as on the incoming raw materials to ensure optimal processing. The machining process of turning improves the surface appearance and minimizes roughness. The final washing is carried out with modified alcohol or ultrasound.
Lastly, the packing process – standard or manual.
Standard packing is performed by an automatic line that folds cardboard boxes and pours metal parts in bulk before weighing them, in order not to exceed the legal limits for manual lifting. Afterwards boxes are labelled and stacked on euro pallets. Manual packing, on the other hand, is an operator-supervised operation made to preserve the surface finish of components. Positioned packaging is also available, where the operator places the precision turned parts in special blisters to avoid any damage during shipping.
CNC Turning in Brescia and and all over Italy
Within the cnc turning industry, we machine a high number of materials: different kinds of steels, aluminium, bronze, different brass alloys, nickel-silver and copper.
A&B is a leader in the high precision turning industry in Brescia and all over Italy. Contact us for any information or to request a free customized quotation according to your needs.